Case Study: AI-Powered Lab Automation | Queppelin
Case Study · Healthcare AI Automation

Eliminating an 8-Day Backlog with Intelligent Document AI

How Queppelin deployed an ML-powered data extraction engine to automate high-volume lab report processing for a leading diagnostics organisation — reducing manual effort by 15 FTEs with zero backlog.

120
FTE hours saved daily
0
Days backlog (was 8)
100%
Checker role eliminated
AI/ML Automation Document Understanding UiPath Healthcare Intelligent OCR

A high-throughput diagnostics organisation

Our client is a diagnostics and pathology services organisation managing thousands of patient lab reports across multiple facility locations. With a growing patient load and increasingly complex multi-page report formats, their operations team faced a critical bottleneck: all data from incoming lab reports had to be manually keyed into their core system — with no API bridge available to automate the read/write cycle.

Sector

Healthcare · Diagnostics & Pathology
High-volume multi-format lab report processing across outpatient and inpatient workflows.

Automation Maturity (Pre-Engagement)

No API integration layer. Fully manual data entry. Validation by a separate checker team required.
Fragile Workflow High FTE Cost 8-Day Backlog

From manual chaos to adaptive intelligence

The organisation was processing 400–500 lab reports per day, each ranging from 7 to 48 pages in length. With no programmatic access to the lab system, every field had to be entered by hand. A separate checker layer added further overhead, and the growing backlog was approaching a week.

⚠️

Operational Challenges

  • No API access to lab system — no automated read/write path
  • 400–500 reports per day, 7–48 pages each
  • 12–17 full-time staff consumed by manual entry
  • 3–4 additional FTEs needed for random validation checks
  • Persistent 8-day processing backlog
🧠

What We Built

  • ML model trained on sampled report formats with train/test split
  • Continuous self-improvement via 20-day retraining cycles
  • Human-in-the-loop via Action Centre for low-confidence extractions
  • Manual corrections fed back into model metadata for refinement
  • Direct write-back of structured output to the target application

An end-to-end adaptive extraction pipeline

The system was designed to learn — not just extract. Rather than relying on rigid template-matching, Queppelin built a document understanding layer that continuously improved from real operational feedback, making it resilient to format variation across report types.

01 · Ingest

Document sampling

Incoming lab reports sampled and grouped by unique structural format to build representative training sets.

02 · Train

ML model training

Document Understanding package trained in UiPath Data Manager to recognise fields across heterogeneous report layouts.

03 · Extract

Intelligent extraction

Live documents processed by the ML model, extracting structured fields with confidence scores per extraction.

04 · Review

Human-in-the-loop

Low-confidence items routed to Action Centre for human review — corrections captured as metadata for retraining.

05 · Retrain

Adaptive learning

ML packages retrained on a 20-day cycle using accumulated human feedback, progressively reducing exception rates.

06 · Write

System update

Validated output written back directly to the lab application — no manual intervention required in steady state.


Results that changed the operating model

The impact was immediate and structural — not incremental. The organisation was able to redeploy its data entry staff, dismantle the checker function entirely, and eliminate all processing backlogs from day one of steady-state operation.

15
FTE headcount freed from data entry operations
0
Processing backlog — down from 8 days at peak
↓100%
Checker role fully eliminated — validation built into ML confidence scoring
"The system didn't just automate a task — it restructured how the organisation thinks about document processing. The 8-day backlog was a symptom of a manual-first architecture. We replaced it with an adaptive AI layer that improves with every report it processes."
— Automation Practice, Queppelin

Built on enterprise-grade automation infrastructure

Queppelin used UiPath's intelligent automation suite, combining RPA with ML-powered document understanding and a human oversight layer — all integrated through a single orchestrated workflow.

UiPath RPA
Document Understanding
AI Fabric (ML models)
Action Centre (HITL)
UiPath Data Manager
Adaptive Retraining Pipeline

Ready to automate your document workflows?

Queppelin builds intelligent automation systems for enterprises where data volume, format diversity, and accuracy requirements demand more than rules-based RPA.